UNDERSTANDING CAPSTAN PULLING SYSTEMS IN OPTICAL FIBER PRODUCTION

Understanding the intermittent bonded ribbon production line

Equipment for producing rollable formats in optical-fiber manufacturing is provided by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to compare its capacity against their planned product range. Factory space and installation needs may also be influenced by the system’s split-type construction.

Intermittent Bonded Ribbon Production Line
Fiber Coloring Machine
Fiber Coloring Machine

The stated construction speed for this particular production line is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. When assessing suitability, the complete process matters rather than speed alone.

Factory utilities, reel requirements, available floor space, and installation conditions should be reviewed before purchase. Ask the supplier for its documentation package and confirm the system’s suitability for your cable design and operating requirements. Addressing these details in advance may limit setup delays and support a smoother start.

Main Takeaways

• Intended to produce rollable 12- and 16-fiber formats.
• Listed speed: 600 m/min for this equipment.
• Uses a split-type construction.
• Includes curing, monitoring, pulling, and take-up stages.
• Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.

Intermittent Bonded Ribbon Production Line

Explore The Intermittent Bonded Ribbon Production Line

Three mold groups help shape rollable IBR formats by positioning fibers for small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to support consistent spacing and shape.

Produce Rollable Fiber Ribbons With Precision Bonding

A 16-spool pay-off feeds the machine, while guide rollers with U-shaped grooves keep individual strands organized. Hard-anodized roller surfaces promote steady contact during processing. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to confirm tension control settings that suit your particular cable design.

Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min

The stated construction speed is up to 600 m/min. Pay-off reel options hold 25.2 km or 50.4 km of fiber according to the listed reel dimensions: Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm. T-type and fiber-optic take-up reels are also available for this system. Assess whether reel capacity matches your operating needs and anticipated changeover time.

Review The Production Line’s Key Equipment And Controls

Tension, resin placement, and UV exposure must work together to deliver reliable output. Operators can use the system to match settings with the needs of their cable design and fiber ribbon.

Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing

Every pay-off unit uses electro-pneumatic adjustment. Through the interface, operators set adhesive-dot spacing and counts while dispensers operate individually or in linked groups.

Three pre-curing ovens serve the mold groups ahead of UV-LED post-curing. Ask the supplier to check resin compatibility and the relevant operating conditions.

Lamp current, oven temperature, alarms, and preset lengths are displayed or managed through the Siemens PLC and touchscreen. Before purchase, verify cabinet requirements and power supply needs.

Plan Installation, Operating Conditions, And Line Configuration

Prepare a dedicated area before the equipment arrives. An enclosed, clean, dry, draft-free space is needed for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity no higher than 85%. Maintaining these conditions helps preserve equipment protection and operating precision.

Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are required for the system. A three-phase, five-wire electrical supply rated 380 V ±10% is specified.

• Allow space for the cabinet, components, resin, and access to service parts. Before starting the line, check the temperature settings and tension control.
• Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit accepts reels weighing up to 30 kg.
• Include the main power feed-in cable in your site plan. Connection cables and cable trays are not supplied with the equipment.

Before ordering, verify the supply scope, reel types, and installation requirements. Reviewing these items may limit setup time and avoid subsequent delays. Request supplier confirmation of suitable settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning enables a smoother startup for the production system.

Obtain Pricing For A Ribbon Production Solution Matched To Your Needs

Manufacturers seeking rollable 12- or 16-fiber formats can evaluate this line at its stated speed of 600 m/min. When requesting a quote, provide your fiber layout, output goals, cable requirements, reel preference, and factory conditions.

Confirm that the proposed system includes the 16-spool pay-off, UV-LED curing arrangement, take-up capacity, and relevant options. Examine the included components, dispensing-head options, unit functions, and cable design prior to ordering.

Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. Reviewing these documents can help explain setup time and future service requirements.

For pricing and configuration details matched to your production plan and site utilities, consult Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Before buying, confirm the scope of supply and replacement parts.